Yamaha YRM20 placement machine and high precision, high quality micro chip installation:

It utilizes two types of heads: a newly developed high-speed multi-purpose rotating (RM) head, when combined with a new high-speed feeder, can provide world-leading installation performance (under optimal conditions) * 2 is 115,000 CPH * 3, and a 1 printhead solution that combines high speed and versatility through a newly designed in-line (HM) printhead.
It has a high installation accuracy of ±25μm (Cpk≥1.0), and supports the installation of microchip components with a size of 0201 (0.25×0.125mm).
In addition, the newly developed conveyor can handle a maximum board width of 510mm, and the optimized layout can increase the transfer speed and greatly reduce the time required to replace the board. The overspeed transmission system inherited from the advanced modular Σ series is adopted to realize high-efficiency production, reduce the restriction of head entry when the front and rear worktables interfere, and increase productivity.
In addition, the GUI (Graphical User Interface) on the operation screen has been updated to make intuitive operation easy.


*1: Surface mounter: A production device designed to mount various electrical components on a PCB (printed circuit board), and then integrate these devices into electronic products.
* 2: The relative installation capacity (CPH) of a surface mounter with 2 beams and 2 heads under the best conditions. Yamaha Motor Company survey, January 10, 2020
* 3 CPH (number of chips per hour): The total number of chips that can be installed per hour (unit time). Indicates the processing capacity under various conditions.

We take full advantage of our advantages through a complete set of installation equipment (such as surface mounters, printers, dispensers and inspection equipment). These are based on efficient installation process productivity in order to connect with other equipment (especially installation lines). We are promoting the smart factory, the system can be fully realized.

Product Features
1)
YRM20, a new generation platform that embodies the smart factory, uses a new machine control system that can cope with the new era of increasing data speed and capacity requirements on the production site. Our new fast and powerful application software can interact with peripheral systems and software seamlessly, safely and without waste.
The new machine adopts a unique and effective design created by our UP! (Unique and mature) SMT (Surface Mount Technology) business philosophy.

2) two devices, combined with the rotating head and multi-line head, enabling the world's leading productivity
- combined with Sigma's next-generation high-speed rotation technology (RM) head
designed for the next-generation platform tailored to the new rotary head with The durable new high-speed paper feeder is used in conjunction with the improved paper tape feed speed to reach a speed of 115,000 CPH, which is the fastest speed among similar products in the world and can achieve excellent productivity.

-In-line (HM) head with updated control system can provide high speed and amazing versatility-The combination of
new servo system and evolving in-line sprinkler head can reach extremely fast speed of 98,000 CPH (in Yamaha Motor Under the best conditions). The machine is tailor-made based on the concept of a 1-head solution, and can handle a super-small component, large component, and all parts in between in a lightning-fast, multi-functional packaging.

3)
The new design of high-precision, high-quality microchip mounting X-ray reduces thermal deformation and can be used under high-precision mounting conditions of ±25μm (Cpk≥1.0). This allows the machine to handle 0201-size microchip components.
The size of the installable components of the RM head is 0201 to 12 x 12 mm, and the size of the installable components of the HM head is W 55 x L 100 mm.
The machine's new component recognition camera can switch between line and area images to achieve flexible, faster, and higher-quality recognition.
In addition, the new ID-linked nozzle realizes high-speed, low-impact installation through a lighter nozzle slider. Maintenance work is also more effective than ever, because the nozzle can be used with an automatic nozzle changer.

4) Faster production speed The
newly developed conveyor can handle a maximum board width of 510 mm, has an optimized layout and a faster transportation speed, which significantly shortens the replacement time of the printed circuit board, thereby improving the effective production cycle .
The machine also uses overspeed motion, which has Sigma technology for efficient production. The head entry restriction when the front and rear desks interfere is reduced, and the actual productivity is further improved.

5) through the new design of the application can improve the controllability and visibility of the GUI interface
New GUI with the layout of the advanced design and easy to read, intuitive user control can be realized. New operator mode the user can only operate the necessary controls, thus enhancing the controllability of manufacturing.
In addition, thanks to new visual system and interface for parts to create parts with complex shape the time needed for data has been greatly reduced.

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